AC Drive For Belt Conveyor

GK600 Series General Purpose Frequency Changer (VFD)GK600 Series General Purpose Frequency Changer (VFD),Website:http://www.variable-frequency-inverter.com, adopting advanced sensorless vector control technology with robust sensorless vector control, precise sensorless vector control, and different V/f curves programmable, are widely applied to various industrial sectors. GK600 series Frequency Changer (VFD) are competitive in market with comprehensive advantages, such as its widely-used characteristics, favorable performance-price ratio, and easier operation and maintenance for users, etc.1.Model Explanation2.Nameplate Information3.Information of Product ModelTable 2 Product model and technical dataVariable Frequency Drive modelPower rating (kW)Rated output current (A)Rated input current (A)Applicable motor (kW)Brake unitGK600-4T2.2G/3.7LB2.2G2.25.59.22.2Built-in3.7L3.7914.93.7GK600-4T3.7G/5.5LB3.7G3.7914.93.75.5L5.51321.55.5GK600-4T5.5G/7.5LB5.5G5.51321.55.57.5L7.51727.97.5GK600-4T7.5G/11LB7.5G7.51727.97.511L11243911GK600-4T11G/15LB11G1124391115L153050.315GK600-4T15G/18.5LB15G153050.31518.5L18.5396018.5GK600-4T18.5G/22L(B)*18.5G18.5396018.5Built-in optional22L224569.322GK600-4T22G/30L(B)*22G224569.32230L30608630GK600-4T30G/37L(B)*30G3060863037L377510437GK600-4T37G/45L(B)*37G37751043745L459112445GK600-4T45G/55L(B)*45G45911244555L5511215055GK600-4T55G/75L55G5511215055Externally mounted when needed75L7515020175GK600-4T75G/90L75G751502017590L9017623690GK600-4T90G/110L90G90176160**90Externally mounted when needed110L110210192**110GK600-4T110G/132L110G110210192**110132L132253232**132GK600-4T132G/160L132G132253232**132160L160310285**160GK600-4T160G/185L160G160310285**160185L185350326**185GK600-4T185G/200L185G185350326**185200L200380354**200GK600-4T200G/220L200G200380354**200220L220430403**220GK600-4T220G/250L220G220430403**220250L250470441**250GK600-4T250G/280L250G250470441**250280L280520489**280GK600-4T280G/315L280G280520489**280315L315590571**315GK600-4T315G/355L315G315590571**315355L355650624**355GK600-4T355G/400L355G355650624**355400L400725699**400GK600-4T400G/450L400G400725699**400450L450820790**450* means brake unit is optional built-in. Take 18.5G/22L for example: the model without brake unit is GK600-4T18.5G/22L, and the model with brake unit is GK600-4T18.5G/22LB. Braking resistor needs to be mounted externally with reference to Table 3-3.** means the rated input current configured a DC reactor. The drive GK600-4T90G/110L or above is provided with an external-mounted DC reactor in shipment as default. Be sure to connect the DC reactor. Failure to comply may result in drive abnormal running.4.Technical Features of GK600 Frequency Changer (VFD)Table 3 Technical Features of GK600 Frequency Changer (VFD)Power inputRated input voltage3-phase AC208V/220V/230V/240V/380V/400V/415V/440V/460V/480V1-phase AC220V/AC230V/AC240VRated input currentSee Section 2.3 in the User ManualFrequency50Hz/60Hz, tolerance ±5%Allowable range of voltageContinuous voltage fluctuation ±10%, short fluctuation -15%~+10%, i.e. 323V~528V;Voltage out-of-balance rate<3%, distortion rate as per the requirements of IEC61800-2Power outputStandard applicable motor (kW)See Section 2.3 in the User ManualRated current (A)See Section 2.3 in the User ManualOutput voltage (V)3-phase: 0~ rated input voltage, error < ±3%Output frequency (Hz)0.00~ 600.00Hz; unit: 0.01HzOverload capacity150% - 1min; 180% - 10s; 200% - 0.5sControl characteristicsV/f patternsV/f controlSensor-less vector control 1Sensor-less vector control 2Range of speed regulation1:100 ( V/f control, sensor-less vector control 1)1:200 (sensor-less vector control 2)Speed accuracy±0.5% (V/f control)±0.2% (sensor-less vector control 1 & 2)Speed fluctuation±0.3% (sensor-less vector control 1 & 2)Torque response< 10ms (sensor-less vector control 1 & 2)Starting torque0.5Hz: 180% (V/f control, sensor-less vector control 1)0.25Hz: 180% (sensor-less vector control 2)Basic functionsStart frequency0.00~ 600.00HzAccel/Decel time0.00~60000sCarrier frequency0.7kHz~16kHzFrequency setting sourcesDigital setting + keypad ∧/∨Digital setting + terminal UP/DOWNCommunicationAnalog setting (AI1/AI2/EAI)Terminal pulse settingMotor started methodsStarted from starting frequencyDC braking and then startedSpeed search startedMotor stopped methodsRamp to stopCoast to stopRamp stop + DC brakeBasic functionsDynamic braking capacityBrake unit action voltage: 650V~750V; service time: 0.0~100.0s; brake units for GK600-4T45G/55L and below are built in or can be built in. See table 2-1DC braking capacityDC braking start frequency: 0.00~600.00HzDC braking current: 0.0~100.0%DC braking time: 0.0~30.00sInput terminals6 digital inputs, one of which can be used for high-speed pulse input. Compatible with active open collectors NPN, PNP and dry contact input. Digital inputs can be extended to 72 analog inputs, one of which is voltage/current programmable, and the other supports voltage only. Analog inputs can be extended to 3, and the extended one is voltage/current programmableOutput terminals1 high-speed pulse output, 0~50kHz square wave signal output; can output signals such as command frequency, or output frequency, etc.1 digital output1 relay output (can be extended to 2)1 analog output (can be extended to 2), voltage/current output programmable; can output signals such as setting frequency, or output frequency, etcFeatured functionsParameter copy, parameter backup, common DC bus, free switchover between two motors’  parameters, flexible parameter displayed & hidden, various master & auxiliary command and switchover, speed search started, a variety of Accel/Decel curves optional, automatic correction of analog, contracting brake control, 16-step speed control programmable (2-step speed supports flexible frequency command), wobble frequency control, fixed length control, count function, three faults recorded, over excitation brake, over voltage stall protection, under voltage stall protection, restart upon power loss, skip frequency, frequency binding, four kinds of Accel/Decel time, motor thermal protection, flexible fan control, process PID control, simple PLC, multi-functional key programmable, droop control, parameter identification, field-weakening control, high-precision torque restraint, V/f separated controlProtection functionsRefer to Chapter 7- Troubleshooting in the User ManualEnvironmentPlace of operationIndoors, no direct sunlight, free from dust, corrosive gases, flammable gases, oil mist, water vapor, water dro or salt, etc.Altitude0~2000mDe-rate 1% for every 100m when the altitude is above 1000 metersAmbient temperature-10℃ ~50℃Relative humidity0~95%, no condensationVibrationLess than 5.9m/s2 (0.6g)Storage temperature-40℃ ~+70℃OthersEfficiency at rated AmpsRated power7.5kW and below: ≥93%11~ 45kW: ≥ 95%      55kW and above: ≥98%InstallationWall-mountedIP gradeIP20Cooling methodFan cooledControl Board DiagramWiring DiagramControl Terminal SpecificationControl terminal specificationCategoryTerminalTerminal designationSpecificationAnalog input+10VAnalog inputreference voltage10.3V ±3%Maximum output current 25mAThe resistance of external potentiometer should be larger than 400ΩGNDAnalog groundIsolated from COM interiorlyAI1Analog input 10~20mA: input impedance - 500Ω, maximum input current - 25mA0~10V: input impedance - 100kΩ, maximum input voltage - 12.5VSwitch S2 on control board for jumping from 0~20mA and 0~10V, factory default: 0~10VAI2Analog input 2-10V~10V: input impedance - 25kΩRange: -12.5V~+ 12.5VAnalog outputAO1Analog output 10~20mA: impedance - 200Ω~500Ω0~10V: impedance ≥ 10kSwitch S3 on control board for jumping between 0~20mA and 0~10V, factory default: 0~10VGNDAnalog groundIsolated from COM interiorlyDigital input+24V+24V24V±10%, Isolated from GND interiorlyMaximum load - 200mAPLCDigital inputCommon terminalUsed for switching between high and low levels, short-circuited with +24V when delivery, i.e. low value of digital input validExternal power inputCOM+24V groundIsolated from GND interiorlyX1~X5Digital inputTerminals 1~5Input: 24VDC, 5mARange of frequency: 0~200HzRange of voltage: 10V~30VX6/DIDigital input/pulse inputDigital input: same as X1~X5Pulse input: 0.1Hz~50kHz; range of voltage: 10-30VDigital outputY1Open collector outputRange of voltage: 0~24VRange of current: 0~50mAY2/DOOpen collector out / Pulse outOpen collector output: same as Y1Pulse output: 0~50kHz;Relay outputRA/RB/RCControl board relay outputRA-RB: NC; RA-RC: NOContact capacity: 250VAC/3A, 30VDC/3ATerminal 485Interface485+485 differential signal +Rate: 4800/9600/19200/38400/57600/115200bps485−485 differential signal -Maximum distance - 500m (standard network cable used)GND485 communication shield groundingIsolated from COM interiorlyKeypad 485 interfaceCN4Keypad 485 interfaceMaximum communication distance is 15m when connected to KeypadUse standard network cable5.Environment requirement:→Conditions: Indoors, free from direct sunlight, corrosive gases, flammable gases, oil mist, water vapor, metal particles, etc.→Altitude: 0~2,000m. Derating is required above 1,000m, Rated output current should be derated 1% per 100m increase above 1000m.→Ambient temperature: -10°C~50°C.Derating 1% per centigrade additional for temperature >50°C→Vibration: Less than 5.9 m/s² (0.6g)→Storage temperature: -40~70°C→Protection grade: IP20→Type of cooling: Air cooling6.Applications:Fan, oil pump, water pump, compressor, air compressor, injection molding machine, engraving machine, textile, packaging, conveyor, treadmill, printing machine, lathe, machine tool, hydraulic machine, wire drawing, winder/un-winder, knitting Machine, compressor, extruding machine, injection machine, AC motor, braiding machine, pressure fan, forced draught blower, blower, blowing machine, blow molding machine, root's blower, film blowing machine, cutter bar, cut-off machine, slitter, Cutting machine, grinder, cluster, glazing machine, polisher, polishing machine, laundry-drier, drying machine, ball crusher, ball grinding mill, drawing machine.7.Key wordsFrequency inverters, AC Drives, variable frequency drives (VFD), AC motor drives, frequency converters, frequency changers, adjustable speed drives (ASD), adjustable frequency drives (AFD), variable speed drives (VSD), AC motor speed controller, AC variable frequency drive, variable frequency inverter, AC motor speed controller, EMI filter, Input EMI Filters, Output EMI Filters, AC Choke, AC Reactor, Input AC Choke, Output AC Choke, Input AC Reactor, Output AC Reactor, DC Choke, DC Reactor, Input DC Choke, Output DC Reactor, Input DC Reactor, Servo Drive, Servo Motor & Drive, Servo Motor & Drive System