Production of glucose syrup from starch glucose syrup equipment

If you are finding the glucose syrup equipment, firstly you need to know the starch syrup making machine is not a single one, actually the starch syrup making requests a complete set of equipments from the starch slurry mixing to the final syrup evaporation. And the main starch syrup making machine include the starch slurry mixing tank, liquefaction tank, ejector, saccharification tank, decolorization tank, filter press machine, ion exchange column and evaporator. That's to say just you equipped with a complete set of starch syrup making machine, then you can start your starch syrup production factory, and our company starch syrup making machine can meet your industrial large capacity production requests.

Our professional glucose syrup production process made by the double enzymes method which is newest advanced technology. And syrup is the main starch deep processing product. Doing company supply complete set of equipments make production of glucose syrup from starch. Also technology support and transfer.

1. Starch quality check and transfer:
The starch water contain should be less than 14%, and starch not weird. Next transfer the starch to mixing tank in the glucose syrup production process.

2. Glucose syrup mixing and liquefaction section:
Mixing the starch with clean water, make the concentration to 18Be, PH value get to 5.6-6.0. put into the α-enzyme, then deliver the liquid to jet cooker with steam heating temperature 100-108℃ to make liquefied process.

3. Protein in starch liquid filtering process:
The starch liquid is delivery to plate frame filter press machine to remove the protein then the separated proteins can be washed, dried and crushed to packed into the warehouse changed to animal feed. This increase the add-value of your plant.

4. Saccharification section:
This section use the saccharifying tank, adjust the liquid temperature to 60℃, PH value 4.2-4.8, put saccharify enzyme, then keep 36-50 hours.

5. First decoloring section of production of glucose syrup from starch:
Adding activated carbon to the liquid, this part time need 0.5 ~ 1 hour, then send the liquid to plate frame filter press machine for decoloring then can get bright and pure glucose syrup, this time the transmittance of the solutions should more than 75%.

6. First Ion exchange:
When the solutions temperature is decreased about 42℃, then to ion exchange column. The conductivity value of the final liquid is less than 20ppm.

7. Pre-concentration section:
After ion exchange process, pre-concentration the glucose syrup liquid to 45Bx.

8. Second decoloring:
Also use activated carbon to make decoloring for Industrial production of glucose, but this time the transmittance should be 95%.

9. Second ion exchange:
This time should decrease the temperature to 30-35℃, then transfer to ion exchange system, then conductivity of the glucose syrup is more than 95%.

10: Glucose syrup evaporation process:
In this section, evaporator usually used three-effect type.

In recent years, Cargill, ADM, CPI, etc., these famous large scale Industrial production of glucose has come to our side, also more large production company start starch syrup production and sale, but starch syrup is still in short supply. On the other hand, international sugar inventory has declined, the rise in international oil prices has led countries like Brazil to increase the amount of sugar cane used to produce fuel alcohol. The development of the starch syrup production industry is facing a large opportunities, and it is expected that the starch syrup production industry will flourish in the next 10 years.

To sum up, this is our main glucose syrup equipment function introduction, of course, except these, also with many auxiliary equipment for the glucose fructose syrup production. For another, on the above, you can learn that our syrup production machine is universal, the totally glucose fructose syrup production machine can meet your requests for fructose syrup production, if you want to produce the glucose, just don't use the isomerism system during your syrup production, and these machine also can be used to produce the maltose, for these three types syrup produce, just requests the different enzyme for the starch reaction, so you choose our glucose fructose syrup production machine can produce three types syrup, you can adjust your production plan as the market condation, can get higher economic benefit.

Inquiry: http://services.doinggroup.com.cn/kf.php?mod=client&cid=doingequipment&wid=23

Welcome to make an inquiry of our machine by following contacts:
Contact: Ms Elina
Email: sales@syrupmachine.com
Tel: 0086 371 5677 1822
Whatsapp/Phone:0086 135 2661 5783

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