Glucose syrup production process in glucose manufacturing plant

Following is glucose syrup production process details:

1. Starch quality check and transfer:
The starch water contain should be less than 14%, and starch not weird. Next transfer the starch to mixing tank.

2. Glucose syrup mixing and liquefaction section:
Mixing the starch with clean water, make the concentration to 18Be, PH value get to 5.6-6.0. put into the α-enzyme, then deliver the liquid to jet cooker with steam heating temperature 100-108℃ to make liquefied process of glucose syrup production process.

3. Protein filtration:
The liquid hydrolysis qualified dextrin solution (DE value about 20) is sent to the plate frame filter press machine to filter protein, the separated proteins can be washed, dried and crushed, get the animal feed, then packed into the warehouse after inspection. This increase the add-value of glucose syrup production plant.

4. Saccharification process of industrial production of glucose syrup:
Conveyor the solution to saccharifying tank, adjust the temperature to 60℃, PH value about 4.2-4.8, add some saccharifying enzyme, keep 36-50 hours, then complete the saccharification process.

5. First decoloring:
Adding activated carbon, adsorption processing 0.5 ~ 1 hour later, send into plate and frame filter press for the decoloring process, then the transmittance of the solutions should more than 75%.

6. Ion exchange:
When the solutions is cooled to 40~45℃, sent to the ion exchange column for ion exchange treatment. The conductivity of the solutions is less than 20ppm.

7. Second decoloring and decarburization:
Also add activated carbon, this time the transmittance of the solution was reached to 95%.

8. Second ion exchange:
Cooling the solution to 30-35℃, then deliver to ion exchange system, this time the conductivity of the solutions is more than 95%.

9. Evaporation process:
This process function is make the glucose syrup liquid concentration reach the trquests standard.

In recent years, with the continuous develop of people's consumption level, food and beverage industry rapidly develop, the demand quantity of suguar also increased a lot. But on the other hand, because of the petroleum international price risen, Brazil and other sugarcane major origin area and countries increase the quantity of sugarcane cost in fuel processing, then the sugar with the rise in price. Nowadays, the corn syrup mainly made by corn starch which can substitute sugar or as a good supplement has been get more and more concentration. The specilized said, compact with sugar, production of glucose syrup from starch has a higher competitiveness, not only in health and practicality, but also in price, with a strong market develop prospect.

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