High fructose corn syrup production factory production process

Doing Company has a professional starch syrup technical team, can provide customers with maltose syrup, fructose syrup, glucose syrup production technology and engineering design, has the first-class project management team, can provide comprehensive solutions in the field of starch syrup production. Fructose has been more and more widely used in food industrial production, we can install the high fructose corn syrup production factory for you.

High corn syrup processed technology, in recent times, because the enzyme wide application, the high fructose corn syrup process with high efficiency and better ecnomic benefit. Doing company dispatches the experienced technical personal for starch syrup processing plant site technical supervision, installation, commissioning, and make sure the equipment performance well.

High fructose corn syrup production process:
High fructose corn syrup, or HFCS for short, it is obtained by the isomerization of glucose isomerase by enzymatic saccharification starch, which is composed of glucose and fructose. High fructose corn syrup is a kind of product can replace sucrose, and can be widely used in food and beverage industry, especially in the beverage industry, high fructose corn syrup flavor and taste better than sucrose, production cost also lower than sucrose. Its more and more popular in food and beverage industry, high fructose corn syrup production also with better ecnomic benefit.

Firstly use full dry method peel corn to extracting germ, except for fat and protein, process the corn endosperm to low fat corn flour, then get the requests of raw material to product high fructose corn syrup. The whole production process not need water, so no sewage discharge.

Low fat corn flour is adjusted with the mixing tank to get into liquefaction process, after high temperature liquefaction, under the catalysis of amylase, starch-containing slurry is changed to dextrin, then saccharification enzyme can catalyze the formation of glucose, the isomeric effect of glucose isomerase to get high fructose corn syrup. During the production, to get higher sweet high fructose corn syrup, usually separates the glucose from the mixture and turns it into fructose, which increases the amount of fructose in the mixture.

Following is the easy technical process of high fructose corn syrup factory:
Mixing-Liquefaction-Decolorization-Filtration-Ion exchange-Isomerism-Purification-Final F42 high fructose corn syrup

We offer whole set high fructose corn syrup production equipment, according to each customer's different industries, different requests, provide a project team to a personalized design. Doing Machinery owns high fructose corn syrup production design expert, we will design a set of the most efficient and economical technical solution for you.

Liquefaction of high fructose corn syrup process:
Making the starch liquid PH value to 615, then  add certain liquifying enzyme, send to first jet and liquefied process. In this process, heating the temperature increased to 110℃ directly, waiting for about 15mins, make second liquefied process, in this, the temperature get to 135℃, add liquifying enzyme again, this time the liquid can degradation thoroughly, this high fructose corn syrup process part cost time about 2h.
This section equipment requests is: jet cooker, enzyme measuring pump, maintaining tank, flash tank, plate type cooler.

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