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As we all known , the high fructose corn syrup is made from the starch (mainly is the corn starch ). But now we have the new technology can produce the glucose syrup from corn directly, do not need produce the starch from corn first. When make the high fructose corn syrup production plant process, there has big pollution problem, the customer need invest big amount money to buy one complete set water treatment equipment beside the corn starch production line. Even making starch from other raw material, it also need the water treatment equipment, otherwise the starch plant project will not permitted by the government. Under this condition , our factory has research and developed the new technology, which produce the glucose syrup from corn or broken rice directly without pollution. It also can reduce the production cost than producing glucose from starch, the investor will have greater profit margins. Doing Company is professional to help ypu to install your high fructose corn syrup production plant.
Process Description of high fructose corn syrup manufacturing process:
- Corn powder or rice powder making section:
Use the complete set powder produciton line, we can make the corn powder/rice powder from corn/ broken rice.The corn powder/ rice pwoder is used to produce the glucose syrup by syrup machine.
- Mixing slurry:
Put the corn powder/rice powder and water into the mixing tank, then put in enzyme, keep on particular standard temperature, waiting for some time , then transport to next work section.
- Injector liquefaction:
The mixed corn powder/ rice pwoder milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme at high temperature in regular time .
- Filter press deproteinization:
Because of inside of the corn/ rice slurry have too much protein, so the slurry need pumping into the press filter, after press the slurry, the syrup will flow into the slot, the protein will stay inside the filter machine. So this section aimed to remove the protein in the High fructose corn syrup production plant.
- Saccharification:
The
liquefied material is sent to enzyme saccharification tank for
reaction.Maintain at specific temperature for some time , the syrup will
transfer to glucose syrup with the required DE value. This
saccharification section performance directly influenced the flavor of
the final syrup products in the answer for how to produce high fructose
corn syrup.
- Decolorization process in high fructose corn syrup production factory:
After LAB testing, all the glucose syrup pumping into the decoloration tanks, at uniform temperature, put in the activated carbon mixing with the glucose syrup, usually have to make twice to get pure glucose syrup.
- Filter press decarburization:
The glucose syrup with activated carbon will be pumped into the press filter, after press the clean glucose syrup will flow into the buffer tank, the activated carbon will stay inside the filter.
- Ion exchange:
The clean glucose syrup pumping into the ion exchange columns, inside the column resin will attract all the cation and anion and other small electron, then will get very pure glucose syrup for people eating. This equipment always is used for high quality product. Ion exchange system is one of the important section in the high fructose corn syrup production plant, after this process section, we can get high purity glucose syrup.
- Evaporation:
The pure and clean glucose syrup have very low density, the triple effect evaporator can evaporate frucotse inside water to outside increase density at very short time. Then pump the glucose syrup into the single-concentrate of evaporator continue evaporate water for concentrating to reach the required DS as final product.
To sum up, this is our main high fructose corn syrup production process introduction, of course, except these, also with many auxiliary equipment for the glucose fructose syrup production. For another, on the above, you can learn that our syrup production machine is universal, the totally glucose fructose syrup production machine can meet your requests for fructose syrup production, if you want to produce the glucose, just don't use the isomerism system during your syrup production, and these machine also can be used to produce the maltose, for these three types syrup produce, just requests the different enzyme for the starch reaction, so you choose our glucose fructose syrup production machine can produce three types syrup, you can adjust your production plan as the market condation, can get higher economic benefit. Any questions of how to produce high fructose corn syrup, contact us freely.
Welcome to make an inquiry of our machine by following contacts:
Contact: Ms Elina
Email: sales@syrupmachine.com
Tel: 0086 371 5677 1822
Whatsapp/Phone:0086 135 2661 5783
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