cathodic protection system

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Address: China
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Updated on: 2010-10-06 14:48
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Details
Zinc anodes are widely adopted for protecting of steel construction from corrosion in seawater and saline mud. The alloy chemical compositions of the anode are covered by US MIL-A-18001H and the ASTM-B418.
Chemical composition (%):
Zn
AL
Cd
Fe
Pb
Cu
Balance
0.1-0.5
0.02-0.07
0.005 max
0.006 max
0.005max
Electrochemical properties:  
Environment
Open voltage(-V)
Closed voltage(-V)
Actual capacitance A.h/kg
Efficiency (%)
Solution appearance
Sea water
1.05-1.09
1.00-1.05
 780 min
 95 min
Solute uniformly
Soil
1.05
1.03
530
17.25
 
Size Specification:
CORRTECH supplies Zn anodes in different shapes according to customer's request. There are hull, condenser, tank anodes and bracelet shapes anodes. The anodes also can be made in strings. Following are some of the anodes available:
1. Zn anodes for vessel
Type
AZ-V01
AZ-V02
AZ-V03
AZ-V04
AZ-V05
AZ-V06
AZ-V07
AZ-V08
Size
390x120x50
500x150x40
300x150x35
400x100x35
300x150x30
320x100x40
250x100x35
200x100x35
Weight
15.6
13.6
11
9
8.6
8
5.6
4
Current
610
680
540
540
540
400
410
370
2. Zn anodes for ballast tank
Type
AZ-B01
AZ-B02
AZ-B03
AZ-B04
AZ-B05
AZ-B06
Size
1500x(65+75)x70
100x(58.5+78.5)x68
800x(56+74)x65
1143x(48+54)x51
800x(58+64)x60
650x(58+64)x70
Weight
52.8
33
25
22
22
18
3. Zn anodes for oil tank
Type
AZ-T01
AZ-T02
AZ-T03
AZ-T04
AZ-T05
AZ-T06
Size
500x(105+135)x100
Dia300 x80
390x120x65
Dia250x60
Dia200x50
350x(60+90)x75
Weight
40
40
20
20
10
14
4. Zn anodes for pipeline in seawater
Type
AZ-P01
AZ-P02
AZ-03
AZ-04
Size
622x51x420x38
530x46x464x38
503x51x400x51
371x51x562x51
Weight
261
218
191
184
Zn anodes for pipeline in seawater are all in bracelet shape.
The dimension is diameter × thickness × length × distance between the bracelet.
Zinc Alloy Cast Anode
Zinc anodes are widely adopted for protecting steel construction from corrosion in seawater and saline mud. The chemical composition of the alloy anode is covered by US MIL-A-18001H and the ASTM-B418 type 1 standard.
Chemical composition
Lead (max)
0.006%
Iron (max)
0.005%
Cadmium
0-025-0.07%
Copper (max)
0.005%
Aluminum
0.1-0.55%
Zinc
Remainder
Potential
-1.10 Volts
Efficiency
95%
Ampere hours / lb
355
 
 
 
 
 
 



Specification of the Zinc anode for buried pipeline
Spec.(mm)
Size of Iron Leg mm
N.W.(kg)
G.W.(kg)
A×(B1+B2)×C
D
E
F
G
KTZN-P-9
600×(40+48)×45
360
100
12
15
9
8.7
KTZN-P-12.5
600×(52+56)×54
460
100
12
15
12.5
12.0
KTZN-P-15
550×(58+64)×60
400
100
12
20
15.0
14.6
KTZN-P-18
650×(58+64)×60
400
100
12
20
18.0
17.6
KTZN-P-22
800×(55+64)×60
500
100
12
20
22.0
21.5
KTZN-P-25
800×(60+80)×65
600
100
12
25
25.0
24.5
 
 
Zinc Ribbon Anode
zinc ribbon anode is an ideal primary or supplemental cathodic protection system. It can also be used as a temporary system prior to the installation of an impressed current system.Zinc ribbon anodes are produced according to ASTM-B-418 type I and type II alloy standard in the shape of diamond.
Zinc ribbon anode can be used in fresh water, sea water environments, also can be used in underground structures.
Chemical composition:
 
AL %
Cd %
Fe %
Pb %
Cu %
Zn
ASTM B-418 type I
0.1-0.5
0.02-0.07
0.005 max
0.006 max
0.006 max
Balance
ASTM B-418 type II
0.005 max
0.003 max
0.0014 max
0.003 max
0.002 max
Balance
Electrochemical properties:
 
Open Voltage (-V)
Closed Voltage (-V)
Capacity A.h/kg
Efficiency
ASTM B-418 type I
1.05 min
1.00 min
353
95%
ASTM B-418 type II
1.10 min
1.05 min
335
90%
General Specification
Type
Cross section
mm
25.40x31.75
15.88x22.22
12.7x14.29
8.73x11.91
Weight
g/cm
35.72
17.82
8.93
3.72
Standard coil length
mm
30.5
61
152.5,305,1098
305
1.        All dimensions and weights are nominal.
2.        Wire core is galvanized steel.
3.        Longer coil sizes are available on special order. Standard coil lengths of 1000' and 3600' are also available.

Zinc Grounding Rod
Zinc grounding rod is mainly used in the grounding system of petrochemical, natural gas, transformer substation, railway and civil aviation facilities. There are two typical applications of the rod:
1. As a substitution for copper or copper coated power grounding rods in order to avoid bimetallic corrosion of associated ferrous structures.
2. In mitigation of voltages which may be introduced in pipelines by adjacent overhead AC power lines. Pipelines may be ground bed via Zinc electrodes without attendant disruption of pipeline cathodic protection
General Specification
Dimensions(mm)
Weight
(g/cm)
OD(mm)
ID(mm)
13.97
2.0
11.01
19.05
3.4
20.39
21.33
3.4
25.60
26.67
3.4
39.89
33.40
3.4
62.52
39.65
4.8
88.12
51.40
4.8
148.11
The length of the anode can be made according to customer's request.
 
 
 
 
 
 
 
 
 
 
Zinc Grounding Electrodes
Zinc grounding cell consist of two rod anodes which are separated by insulated spacers it prevents the system to be destroyed by strong current by welding the cell on the side of the insulated setting.
 
Chemical compositions
The Zinc used in CORRTECH anodes is within the specification laid down by US Mil-A-18001H
1
Aluminum
0.15-0.30%
2
Cadmium
0.04-0.06%
3
Iron
0.002% Max
4
Tin
0.001% Max
5
Copper
0.001% Max
6
Lead
0.004% Max
7
Silicon
0.100% Max
8
Zinc
Remainder
Electrochemical Properties
1
Efficiency
95%
2
Potential
-1.10V (Cu/CuSO4)
3
Capacity
780Ampere hours per kilogram
4
Consumption
11.2 kg per Ampere year
General Specification
NO.
Type
Spec.
1
KTDC-600
With two 40x40x600 Zn Anode
2
KTDC-800
With two 40x40x800 Zn Anode
3
KTDC-1500
With two 40x40x1500 Zn Anode
4
KTDC-1500
With four 40x40x1500 Zn Anode
 
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